Alcoa/Arconic Manufacturing Facility
| Project Location | Cleveland, OH |
| Site Contact | Mike Lucek, Facilities Engineer |
| ECM’s | Replace existing interior lighting with LED, along with installation of motion sensors for warehouse, and LED tubes in o ce space. |
| Contract Award Date | February 10, 2017 |
| Scheduled Completion Date | December 31, 2017 |
| Actual Completion Date | November 30, 2017 |
| Building Type | Manufacturing Facility |
| Number of Buildings | 214 |
| Hours of Operation | 24 hours a day – 7 days a week – 365 days a Year |
| Annual Energy Reduction | 11,417,807 kWh Savings or 38,929 MMBTU Savings |
| Project Investment | $5,933,303.00 |
| Annual Guaranteed Savings | $ 655,363.36 |
| Annual Delivered Savings | $ 754,484.23 |
| Initial Positive Cash Flow 10 Years | $1,081,390.73 |
| Delivered Positive Cash Flow 10 Years | $2,083,239.14 |
Case Study
Stones River Electric was selected to deliver a turn-key lighting installation
with a 10 year maintenance agreement for the site. Stones River Electric
would also bring the financing for the project with the investment being
paid for out of the savings of the project. The project had a very aggressive
installation schedule installing 7,615 fixtures in less than 10 months.
Stones River Electric was able to deliver the project to Arconic one month
ahead of schedule and exceeded the energy savings by $99,121 per year,
which equated to another $1,001,848 in positive cash flow to the client
over 10 years.
This project focused on communication along with accurate and timely
reporting that were very important aspects of the project. Weekly updates
were communicated with the client to provide project status reports,
schedule updates and percentage of completion. The measurement and
verification portion of the project included a guarantee for the customer in
all areas. This included a sampling rate of the primary fixtures with
individual pre and post wattage measurements. In addition, for the
lighting project, all light levels were guaranteed and were measured pre and
post project.
Before & After
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